Sputter Coater Rotary-Pumped Triple Target, KQ300R‐T

Created by Kathleen Patrick, Modified on Fri, 17 May at 5:14 PM by Kathleen Patrick

This user note covers all the models for KQ300R‐T

Quick Overview

The KQ300R‐T is a large chamber, rotary‐pumped coating system ideally suited for sputtering a single large diameter specimen up to 8"/200mm (eg a wafer), or multiple smaller specimens over a similar diameter.

The KQ300R‐T is fitted with three individual sputtering heads to ensure even deposition on a range of specimen types. The system is designed to sputter non‐oxidising (noble) metals ‐ eg gold (Au), gold/palladium (Au/Pd) and platinum (Pt) ‐ and is fitted with three individual sputtering heads to ensure even sputtering deposition over a large diameter. Gold (Au) targets are fitted as standard.

NB: For sputtering non‐oxidising and oxidising metals, see the KQ300T‐T Triple Target, Large Chamber, Turbo‐Pumped Sputter Coater.

For sequential sputtering of two different oxidising or non‐oxidising metals, see the KQ300T‐D Dual Target Sequential Sputtering System.

Key Features

Large area sputter coating ‐ up to 8"/200mm diameter
Triple sputtering head ‐ ensures even coating deposition of large specimens
Single target selection ‐ for economic coating of small specimens
Sputtering of a range of non‐oxidising (noble) metals ‐ such as gold (Au), platinum (Pt) and silver (Ag). For oxidising metals see Q300T T and Q300T D
Precise thickness control using the film thickness monitor option
Fully automatic touch screen control ‐ rapid data input, simple operation
Multiple, customer‐defined coating schedules can be stored ‐ ideal for multi‐user laboratories
Coat logging ‐ details of the last 100 coatings available on screen
Automatic vacuum control ‐ can be pre‐programmed to suit the process and material; no needle valve to adjust
Easy‐to‐change, drop‐in style specimen stages (rotation stage as standard)
Vacuum shut‐down feature ‐ leaves the process chamber under vacuum when not in use ‐ improved vacuum performance
Thick film capabilities ‐ up to 60 minutes sputtering time without breaking vacuum
Ergonomic one‐piece moulded case ‐ easy maintenance and service access
Ethernet with local FTP server connection ‐ simple programmer updates
Power factor correction ‐ complies with the current legislation (CE Certification) ‐ efficient use of power means reduced running costs
Three‐year warranty

Ideal for sputter coating large SEM specimens

The KQ300R‐T is suited for sputtering noble metals, such as gold (Au) and platinum (Pt) for scanning electron microscopy (SEM).

Triple sputtering head

The KQ300R‐T is fitted with three individual sputtering heads to ensure even deposition of individual large specimens or multiple smaller specimens. For economical coating of small specimens, 'single target' mode can be selected.

NB: It is not possible to sequentially sputter three different sputtering metals from each sputtering head ‐ for sequential coating see the KQ300T‐D Dual Target Sequential Sputtering System.

Moulded case with colour touch screen

The KQ300R‐T is presented in a custom moulded, one‐piece case, allowing easy servicing access. The colour touch screen allows multiple users to input and store coating 'recipes'. The case houses all the working components, including an automatic bleed control that ensures optimum vacuum conditions during sputtering.

The vacuum chamber has an internal diameter of 283mm/12" and comes with an integral implosion guard. The KQ300R‐T also includes 'vacuum shutdown', which enhances vacuum performance by allowing the chamber vacuum to be maintained when the system is not in use.

A variable speed rotary specimen stage is fitted as standard for 8"/200mm and 6"/150mm wafers, with other stages available as options ‐ see Options and Accessories.

Rapid data entry

At the operational heart of the KQ300R‐T is a simple colour touch screen, which allows even the most inexperienced or occasional operator to rapidly enter and store their own process data. To further aid ease of use a number of typical sputtering and carbon coating profiles are already stored. For added convenience, summaries of the last 100 coatings carried out can be viewed.

Maintenance

The intuitive touch screen interface features maintenance prompts that highlight:

Time of last clean
Coating time since last cleaned
System 'on time'
Time of last service.

Additional Information

Options and Accessories (including details of standard specimen stage)

Specimen stages:

The KQ300R‐T has specimen stages to meet most requirements. All are easy‐change, drop‐in style (no screws) and height‐adjustable (except the rotary planetary stage). Rotation speed is variable between preset limits:

* Flat rotation stage for wafers ‐ for 8"/200mm and 6"/150mm wafers (fitted as standard)
* Rotation stage ‐ 50mm ?. This stage only rotates ‐ no tilt or height adjustment
* Rotate‐tilt stage ‐ 50mm ? with height adjustment (target to stage height variable between 30‐80mm). The tilt angle can be pre‐set (horizontal to 30°)
* Rotation stage for glass microscope slides.

Other options:

* Extended height chamber for taller specimens
* Film Thickness Monitor (FTM)‐ This attachment (11520) consists of a controller and quartz crystal oscillator built into the KQ300R‐T, plus a vacuum feed‐through, chamber‐mounted crystal holder and quartz crystal. As sputtered material is deposited onto the crystal, its frequency of oscillation is modified. This 'modification' is used to measure and control the thickness of material deposited. NB: Cannot be used when the coater is operated in 'single target' mode.

Specifications

Instrument case	585mm W x 470mm D x 410mm H (total height with coating head open: 650mm)
Weight	36.4kg
Packed dimensions	725mm W x 660mm D x 680mm H (44.8kg)
Work chamber	Borosilicate glass 283mm ID x 127mm H
Safety shield	Integral polyethylene terephthalate (PET) cylinder
Display	145mm W x 320mm D x 240mm H colour graphic thin film transistor (TFT) display
User interface	Intuitive full graphical interface with touch screen buttons, includes features such as a log of the last 100 coatings carried out and reminders for when maintenance is due
Sputter targets	Disc style 57mm ? with thickness depending on the targets fitted. Three 57mm ? x 0.3mm thick gold (Au) targets (TK8889) are included as standard
Vacuum
Rotary pump	50L/m two‐stage rotary pump with oil mist filter (Order separately, see page V4 and K6)
Vacuum measurement	Pirani gauge
Typical ultimate vacuum	2x10^‐2mbar in a clean system after pre‐pumping with dry nitrogen gas
Specimen stage	Flat rotation stage for 8"/200mm and 6"/150mm wafers fitted as standard. Rotation speed is variable between preset limits. For alternative stages see Options and Accessories
Processes
Sputtering	0‐80mA to a pre‐determined thickness (with optional FTM) or by the built‐in timer. The maximum sputtering time is 60 minutes (without 'breaking' vacuum and with built‐in rest periods)
Services and other information
Gases	Argon sputtering process gas, 99.999%
	Nitrogen venting gas (optional)
Electrical supply	90‐250V 50/60Hz 1,400VA including RV3 rotary pump power. 110/240V voltage selectable
Conformity	CE conformity: Power factor correction. Complies with the current legislation (CE Certification) and ensures efficient use of power, which means reduced running costs

Ordering Information

KQ300R‐T	Triple Target, Large Chamber, Rotary‐Pumped Sputter Coater, fitted with three sputtering heads to ensure even metal deposition. Includes three 57mm ? x 0.3mm gold (Au) sputter targets (TK8889). A 10826 flat rotation stage for 8"/200mm and 6"/150mm wafers is fitted as standard
Rotary pump requirements (needs to be ordered separately)
EK3180	90L/s two‐stage rotary pump, with vacuum hose, coupling kit and oil mist filter. (order separately, see page V4 and K6)
Options and accessories
10357	Rotating 50mm ? specimen stage with adjustable tilt. The platform has six specimen stub positions for 15mm, 10mm, 6.5mm or 1/8" pin stubs. Stage rotation speed variable between preset limits. No rotation when in 'single target' mode. Target to stage height variable between 0‐42mm for the standard stage. When used with the extended height cylinder (optional accessory 10596) the target to stage height would be an additional 87mm
10067	50mm ? variable height specimen stage with six stub positions for 15mm, 10mm, 6.5mm disc stubs or 1/8" SEM pin stubs. Stage rotation speed is variable between preset limits
10360	50mm ? rotary tilting stage. A rotary planetary style stage with variable tilt angle from horizontal to 30°. The platform has six positions for either 15mm, 10mm, 6.5mm disc stubs or 1/8" pin stubs. Rotation speed is variable between preset limits. NB: Depending upon specimen height, this stage may require the optional extended height cylinder
10358	90mm ? specimen stage for glass microscope slides (up to two x 75mm x 25mm slides or a single 75mm x 50mm slide). The stage can alternatively accommodate up to six 1/8" SEM pin stubs. The stage rotation speed is variable between preset limits. Includes a gear box to allow the optional FTM to be used
11520	Film thickness monitor (FTM) attachment. Including oscillator, feed‐through, quartz crystal holder and one C5460 quartz crystal
C5460	Spare quartz crystal
10596	Extended height vacuum chamber (214mm H ‐ the standard chamber is 127mm H). For increased source to specimen distance and for coating large specimens
10731	Vacuum spigot allows more convenient connection of the vacuum hose to the rear of the KQ300R‐T when bench depth is limited
11223	A lockable emergency stop (e‐stop) switch that can be mounted on top of the system in a position easily accessible for the operator. It is provided with a key to release the knob after activation. NB: The addition of the e‐stop does not inhibit or replace the normal on/off switch function. The e‐stop can be retrofitted to existing systems
10577	Coating shields. Can be fitted to protect large surfaces from unwanted coating deposition ‐ easily removable for ease of cleaning
10290	Two‐year spares kit for KQ300R‐T. Includes three 57mm ? x 0.3mm gold (Au) targets (TK8889), standard glass chamber assembly, O rings etc
Sputter targets	NB: The KQ300R‐T is fitted as standard with three 57mm ? x 0.3mm thick gold (Au) targets (TK8889). Other optional targets are available (three required):
Sputter targets	For other optional targets ‐ ask

Links

For information on the KQ150T, and the sputter and carbon coating techniques, visit the Preparation Techniques and Advantages page.

To view sputter and carbon coating images, visit the Image Gallery.