Spurr's Embedding Kit - Technical Data Sheet

Introduction:

Spurr's Low Viscosity embedding mixture is recommended because of its excellent penetration qualities, which provide good and rapid infiltration of tissues. It is easy to prepare, and mixes rapidly by shaking and swirling. The hardness is adjusted by changing the amount of the flexibilizer, DER 736; the blocks have good trimming and sectioning qualities, and the sections are tough under the electron beam. (Grids, without supporting membranes can be used.)

Ingredients:

ERL 4221– The direct replacement for ERL 4206.

D.E.R 732 - is a close substitute for D.E.R 736 (no longer available in Australia);, but has a slightly greater epoxy equivalent and requires 10% less accelerator in Spurr's formula. It is also is a flexible, low viscosity, light colour, epoxy resin for use in coatings and adhesives. This resin, with conventional bisphenol A based epoxy resins, imparts flexibility, elongation and improves impact resistance.

NSA -nonenyl succinic anhydride, a hardener with a relatively low viscosity of 102.8cP at 25°C, and a M.W. of 227. A minimum exposure to air is recommended to avoid hydrolysis.

DMAE- dimethylaminoethanol (S-1) an accelerator, used because of its low viscosity and results in blocks with less color. In addition, it induces rapid cure when the temperature is elevated to 70°C. It is effective in a very low concentration. (less than 1.0%) The optimum concentration for color transparency is 0.7-0.75%.

Formulation:  See end of Document for special formulations

Mixing Instructions:

Add each component in turn to a disposable plastic beaker. An exact weight is recommended, and care must be used in dispensing the final amounts of each component so that no excess is added.

The catalyst (DMAE) should be added last, after gently mixing the three other components.

The complete formula should be mixed thoroughly.

The complete mixture with the hardener can be used immediately for infiltration, and then for embedding. Although the mixture can be stored in a disposable syringe, well capped and with no air, in a freezer for several months it is highly recommended that freshly prepared embedding medium always be used. If you choose to store the mixture, it is imperative that you allow it to come to room temperature prior to use to avoid atmospheric water condensation on the resin, which prevent proper polymerization.

Dehydration - Infiltration and Polymerization:

This embedding media is compatible with all dehydrating agents: acetone, dioxane, ethanol, hexyleneglycol, isopropyl alcohol, propylene oxide, tert-butyl alcohol. The schedule and concentration can be established by the investigator however for a rule of thumb we recommend the following:
Dehydration is generally done at room temperature in a graded series of Ethanol starting at 50% then going to 70, 95 and 100% for no less than 20-30 minutes each step.  All dehydrating agent must totally be removed during infiltration due to the fact that it will effect curing.

The embedding media is completely compatible with ethanol. Thus, it is not mandatory to have a change to propylene oxide prior to infiltration as is true for other epoxy resin mixtures. If working with plant cells it is recommended to use propylene oxide.

The infiltration (one should employ a specimen rotator) can be started by adding the embedding media to the dehydrating fluid left in the vial with the tissue(1:2) . Swirl the mixture and allow it to stand for 2- 3 hours.  Then replace with a 1:1 dehydrating agent/embedding medium, swirl and allow to sit overnight. Replace with a 1:3 dehydrating agent/embedding medium, swirl, and allow it to stand for another 2 to 3 hours. Pour and drain the mixture and add fresh embedding media (100% Spurr). For small specimens, 5-6 hours; for large specimens, 5-6 hours followed by overnight. Curing takes 16-24 hours at 60°C. (The mixture can be left in an oven overnight).

Catalog # 14300 Low Viscosity Embedding Media Kit consist of:

• Catalog #15004 ERL 4221 - vinyl cyclohexene dioxide - 225 ml
• Catalog #13000 DER 736 - diglycidyl ether polypropylene glycol- 225 ml
• Catalog #19050 NSA - nonenyl succinic anhydride-450 ml
• Catalog #13300 DMAE - dimethylamino ethanol- 25 ml

Special Formulations:

For Biopsies from Kidney, Liver, GI, Esophagus

Mixing Directions :

ERL 4221 18 ml DER 736 14 ml NSA 48 ml DMAE 0.6 ml

Dehydration:

50%, 70%, 95% ETOH for 20-30 minutes each change
2 x 100% ETOH for 30 minutes

Infiltration*:

1 part Spurr to 2 parts ETOH for 3 hours
1 TO 1 overnight/over weekend
3 to 1 (Spurr to ETOH) 3 hours
100% Spurr 6-8 hours

Polymerization:

Then Polymerize overnight (12 hour Max) at 70-80 Degrees C
*All infiltration Procedures shall be run on a rotator.

For Biopsies from Muscle, Nerve or Skin

Dehydration:

50%, 70%, 95% ETOH for 20-30 minutes each change
2 x 100% ETOH for 30 minutes

Infiltration*: (Spurr/ETOH 100%)

1 part Spurr to 2 parts ETOH 24 hours (over weekend)
1 TO 1 24 hours (over weekend)
3 to 1 (Spurr to ETOH) 24 Hours
100% Spurr 24 Hours

Polymerization:

Then Polymerize overnight (12 hour Max) at 70-80 Degrees C
*All infiltration Procedures shall be run on a Rotator.