LM - Fused Quartz

Created by Ben Peterson, Modified on Thu, 12 Dec at 2:17 PM by Kathleen Patrick

Properties of Fused Quartz

Silica is found almost everywhere in nature, it represents almost 1/3 the mass of the earth's crust. Vitreous Silica is the generic term used to describe all types of silica glass, with manufacturers referring to the material as either Fused Quartz or Fused Silica.

Manufactured by fusing naturally occurring crystalline silica, either sand or rock crystal, a wide range of products are available that may be opaque, translucent or transparent. If the silicon dioxide is synthetically derived, the material produced is commonly called Synthetic Fused Silica.

Vitreous Silica, in all its forms, offers a variety of properties such as:

Permeability
Extreme Hardness
Very Low Coefficient of Thermal Expansion
Resistance to High Temperature
High Chemical Purity
High Corrosion Resistance
Extensive Optical Transmission from Ultra-Violet to Infra-Red
Excellent Electrical Insulation Qualities
Remarkable Stability Under Atomic Bombardment

Properties

Density	2.2 x 103 kg/m3
Hardness	5.5-6.5 Mohs' Scale 570KHN100
Design Tensile Strength	4.8 x 107 Pa (N/m²)
Design Compressive Strength	Greater than 1.1 x 109 Pa
Bulk Modulus	3.7 x 1010 Pa
Rigidity Modulus	7.2 x 1010 Pa
Young's Modulus	7.2 x 1010 Pa
Poisson's Ratio	0.17
Coefficient of Thermal Expansion	5.5 x 10-7 m/m °K (293°K - 593°K)
Thermal Conductivity (20°C)	1.4 W/m °K
Specific Heat (20°)	670 J/kg °K
Softening Point	1956°
Annealing Point	1488°
Strain Point	1393°
Electrical Resistivity	7(107)ohm-m
Dielectric Properties	(293°K and 1 MHz)
Constant	3.75
Strength	5 x 107 V/m
Loss Factor	Less than 4 x 10-4
Dissipation Factor	Less than 1 x 10-4
Index of Refraction	1.4585
Constrigence (Nu value) Fused Quartz	67.56
Velocity of Sound-Shear Wave	3.75 x 103 m/s
Velocity of Sound-Compression Wave	5.90 x 103 m/s
Sonic Attenuation	Less than 11 db/m MHz
Permeability Constants	(cm mm/cm sec cm of Hg - 700°C/973°K)
Helium	210 x 10-10
Hydrogen	21 x 10-10
Deuterium	17 x 10-10
Neon	905 x 10-10

TRACE IMPURITIES
TYPE (PPM)	AI	AS	B	Ca	Cd	Cr	Cu	Fe	K	Li
GE 124®	14	<.002	<0.2	0.4	<0.01	<0.05	<0.05	0.2	0.6	0.6
GE 214®	14	<.002	<0.2	0.4	<0.01	0.05	<0.05	0.2	0.6	0.6
NSG OZ®	40	-	-	2.5	-	-	.50	0.9	1.7	.06
TYPE (PPB)	Ag	Al	As	Au	B	Ba	Be	Bi	Ca	Cd
Corning 7980 ®	<150	-40	<5	n.d.	<100	<14	<5	<10	<20	n.d.
	K	Li	Mg	Mn	Mo	Na	Ni	P	Sb	Sr
	<21	<1	<25	<10	<5	<150	<7	<100	<5	<3

TRACE IMPURITIES
TYPE (PPM)	Mg	Mn	Na	Ni	P	Sb	Ti	Zr	*OH-
GE 124®	0.1	<0.05	0.7	<0.1	<0.2	<0.003	1.1	0.8	<5
GE 214®	0.1	<0.05	0.7	<0.1	<0.2	<0.003	1.1	0.8	<5
NSG OZ®	0.3	.03	2.5	-	-	-	0.8	-	200
TYPE (PPB)	Co	Cr	Cu	Fe	Ga
Corning 7980 ®	<10	<1	<13	<15	n.d.
	Ti	U	V	Zn	Zr
	<40	<1	<10	<30	<30

PRESSURE CALCULATIONS

INTERNAL PRESSURE CALCULATIONS RUPTURE FORMULA FOR TUBING Because fused quartz is used in applications involving internal pressures, it is helpful to know the maximum pressure that can be applied to a selected fused quartz tube. The formula at right can approximate this information at room temperature.

S = pr/t Where:S = Hoop Stress in Pa
p = Working Pressure (Pa)
r0 = Inside Radius (mm)
t = Wall Thickness (mm)

This formula can not be used when internal pressure exceeds 100 psi.

RUPTURE PRESSURE CALCULATIONS FOR DISCS AND PLATES
Determining pressure differential is required for many applications of stressed fused quartz discs, plates and sight glasses. The formulas below can be used for room temperature applications of parts having either clamped or unclamped edges.

A = Unsupported Area in sq/inches

T = Thickness (inches)

F = Safety Factor (7)

M = Modulus of Rupture (7,000 psi)

P = Pressure (psi)

THE ABOVE PRESSURE CALCULATIONS ARE RECOMMENDATIONS ONLY.
ACTUAL PRESSURE POINTS MAY VARY DEPENDING ON USER APPLICATIONS

FUSED QUARTZ PROPER USAGE GUIDELINES

Cleaning

The cleaning of fused quartz is critical before it is used in any application. The fused quartz should be cleaned by placing it in a 7% maximum solution of ammonium bifluoride for no more than ten (10) minutes, or a 10% volume maximum solution of hydrofloric acid for no more than five (5) minutes. After cleaning, using the above method, the fused quartz should be rinsed in deionised or distilled water and then dried.

Running in Procedure

In order to increase resistance to devitrification and sag of your quartzware, an even layer of cristobalite must be formed on the outer surface of quartz tubes. Expose a new tube to a temperature of up to 1200°C and rotate it 90° every two (2) hours for the first 12 to 24 hours.

Storage

Space permitting, fused quartz should be stored in its original shipping container. If that is not practical, at least the wrapping should be retained. In the case of tubing, the end coverings should be kept in place until the product is used. This protects the ends from chipping and keeps out dirt and moisture which could compromise the purity and performance of the tubing.

THESE PRODUCTS ARE ANNEALED

Both quartz and silica glass are annealed at approximately 1150°C. However, they reach a strain point at about 1120°C. These glass products, if rapidly cooled after use at temperatures above this strain point, will develop strain again. Special care should be taken when using large sized products.

JOINING FUSED QUARTZ AND OTHER MATERIALS

Quartz and silica glass only slightly expand with increases in temperature, in contrast with other materials. Care must be taken when these glass products are connected to other materials and the temperature rises, in order to avoid the development of cracks.

CARE MUST BE TAKEN DURING FURNACE INSERTION

Quartz and silica glass feature low thermal conductivity. If the glass product comes too close to a heating element, or is put in direct contact with a flame, it may become locally heated and develop cracks. Long glass tubes may also deform at temperatures of 1100°C or higher. Care should be taken to support both glass types, expecially large-sized products.

DEVITRIFICATION

Devitrification of quartz and silica glass means transition from a metastable (vitrified) state to a stable crystallised state of cristobalite. Devitrification occurs when the product is used at high temperatures over a long period of time, or it is heated while impurities adhere to its surface. Even very small impurities on the surface can have a major influence. Under such conditions, devitrification may even occur at temperatures of 1000°C or less. This hardly ever occurs at temperatures of 1150°C or less, if the glass surface is perfectly clean. Devitrification usually starts when the temperature rises to 1200°C or higher, then further develops as the temperature increases.